Monday, 4 November 2013

Eagle Lake Nursery

Anita Heuver acquired the nursery portion of the business from her father in 1970 after working on the farm for over 20 years. It used to be pasture land with horses and cows. She took the horticulture program at the University of Guelf then worked in garden centers for a while, including a nursery in Holland. Her father worked in landscaping then saw a need for plants in the industry so he began growing sod, trees, feed for animals and other plants.
The nursery is open year round (except Christmas) , but majority of their business happens from April to October. There business is about 15% retail and 85% wholesale to other greenhouses and landscapers of all types. Due to their diverse customer base, they have a variety of advertising in orer to connect to each of them. The different types of production they do include:
  • Greenhouse production of perennials and annuals
  • Container
  • Pot in pot
  • Caliper
  • Bare root
Most of their product is sold in container, root balls, or pots. Anita also saw an opening in the market for shelter belt trees with the termination of the government subsidized program, after they came to the conclusion that the cost was too high with little to no return.That idea was vetoed and now they are doing their best to have a good selection of trees for this area. The retail area is specifically designed for safety, display, and interactivity. There is signage to show whats what, things for kids to do while the parents wander (sand pit), QR codes for more information, and a generally easy layout for finding anything you need.

The caliper section, housing large trees, is sprayer with roundup from an atomizer (doesn't use water, spreads a very thin layer like a dusting). Next years sedum production happens in the greenhouses, which are shut down when it gets cold and don't start again until February. Beside the greenhouse are a series of cement bins that store sawdust, peat moss, bark mulch and sand. The sawdust specifically is just for bulk when making soil. Across from the bins is a yellow building used for cold storage, and a white building for potting and storage. Trailers are used behind their Kapotas (I know that's not right but I can't recall what it actually was) for transporting pots.

Water is a different issue for this nursery. They don't use any from the lake because it is shallow and salty, everything comes from the canal irrigation system. That system is shut down on October 1st, so they fill up their reservoir as much as they can before then, in hopes it will be enough to water everything before it freezes and opens back up on May 1st. It is important for them to freeze their crops in wet. The water is filtered through a series of different irrigation systems, some of which are higher pressure over large plots with potted plants in order to overcome wind problems.

They use an AGS system which is a nursery program. It help with orders, stock, accounting system, payroll, and it keeps track of what jobs are done and where people work in a day. In the peak season they have 80-85 employees, but late September they have 60. That number slowly dwindles to about 20 for year round employees. Labour is their biggest cost, and when they need more help they can't charge as much. The largest customers they have are commercial contractors, but they wouldn't survive without the small $1000 a week customers.

Plant information:
- 2 and 5 gallon are general shrub pot sizes
- Some shrubs take 2 years, some a year, some a year and a half 
- Native willows grow fast, they have to be sold within 2 years or they don't transplant well
- Did grading prior to putting plant material in, drainage away from plant bottoms. Never pots sitting with water in base. Always plan out the work before
- Every row is sunk to the middle so it drains inwards
- Grow 7, 10, and 15 gallon pots for trees in a pot in pot system
- Rows are well spaced for selecting orders, never fall and knock each other over
- Irrigation for trees: spaghetti tube, mist system directly into pots
- Someone checks to see that every tree is getting watered each time they are watered
- Each row can be timed separately
- Pot in pot: don't need to do anything in winter. Need good drainage (weeping tile)
- Trees wrapped in plastic at the base for rabbits so they don't rip up the trunk. Occasional deer, not much
- Potted plant need a lot more water, hot season watered daily
- The potted area is 25-30 acres
- Poplars are staked for the first year
- Mice can be an issue at times
- Lots of evergreen production that needs lots of land and time commitment. It takes 15 years for a spruce rotation
- Often drainage issues in the large field of trees
- Planting a budded tree, very few seedlings. Most of what they have are tissue cultures, some are grafted varieties.
- Drip water the planted trees
- Alternates wide and narrow row in the large fields- for machinery (wide) 
- Plant grass between rows, even when it's raining they can get out into the field to fill orders. Helps with weed control
- Weed control in rows is done with roundup 
- Minimal fertilizer- worst damage and cost to product is from trees not shutting down for winter (need to freeze in)


Business information:
- Lots of times they have a contract with a landscape company for a project this year, but it ends up being postponed till next year.
- You can't predict or plan for what is going to happen in terms of sales.
- Guessing game for how much and of what to produce 
- Need to have an attention to detail in the layout 
- They may eventually have to contain runoff water so it isn't an issue in the lake
- Every location is labelled for the computer system and orders
- Hail last year, most of what was in it died this spring. They replanted and double ordered for what was lost. Extra $100 000 expense this year because of it.
- Hail can be devastating. No insurance. Some funding from agro stability. 
- Tree production is a guessing game.
- Green ash doesn't sell well
- Elms are the biggest commercial tree
- Part of a trial to look for large street trees and park trees for our area. Lucky to get 1-2 new varieties a year.
- Used to do budding, now contract it out (BC)
- Gophers- little control with poison in spring. Otherwise just live with them
- Keep good maintenance on machines, an use older equipment for smaller tasks.
- Lots of competition- biggest from BC
- About 1000 acres of land. Produce on 700-800 of those acres.
- Neighbours do barley and such
- After going through a few hails it might be better to just cut your losses and get rid of the trees that were affected a lot.
- They have inside and outside sales





































































Sunday, 3 November 2013

Bow Point Nursery

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Owned by Ken and Pam Wright.
When they bought the land it was a hay field in a transition zone between the foothills and prairies owned by a man who could build anything out of everything. Ken has been there for 25 years, but they only built the house in 2000, and landscaped in 2001. In the last 12 years they have grown a good sized shelterbelt and strong landscaping.

Their motto is "Survival of the Fittest", they grow mostly native plants (seeds collected within 100 km) and they specialize in woody plant material. They collect their seeds themselves in order to provide better quality plant material, many of which are from Porcupine Hills.  

Some of the potted plants



















Since they have a nursery on an acreage they don't have access to a well, so the only water available is from rain and any that is paid for and trucked in (expensive). Cisterns are used to capture the water (each holds 7000 gallons) and as much is recirculated as possible. Due to this, they don't irrigate in their fields, only the plant material that has been potted. They generally use about 3000 gallons a week, and that equates to 1" of rainfall in each of the cisterns. Water for spring comes from collected snow on fences and trees; they get all the snow that blows across their neighbors flat land.

 In order to containerize the plants there needs to be access to a large amount of good soil- so they decided to make it. Sawdust, wood chips, compost, and horse manure are the components of the soil they make. One of the neighbours has lots of horses, and they are allowed to dump the horse manure at BPN for free, rather then paying to bring it to the dump. The soil can be made in 6 months, sometimes in 2. Can't make it too hot that the nitrogen burns plant roots. They also work with arborists, who dump wood chips for mulch, cut up logs for firewood, and other mutually beneficial things.

Seedlings for a restoration project
 Money making:
- The obvious plants being sold
- Landscaping
- Mulch (70 yards sold in just 2 weeks in September)
- Wood
- Compost
- Royalties from cultivars of plants they registered
- Other miscellaneous things

While on the tour Ken talked about 2 plants he registered that he receives royalties from. The first is the dwarf poplar. It is 25 years old, propagated by him via cuttings, and lacks all of the issues that our common street tree poplar has. He makes $0.50 on each tree sold, and if it were to become the go-to street tree in Calgary it would bring in around $1 million per year. The second is the Powderface Willow that they make $0.25 per shrub propagated. It is a silver-leaf shrub, doesn't get very tall, and has a very rounded form.
 

Lots and lots of pots















Where the soil is made
















Other info:
- Landscapers come for soil material then end up buying plants 
- Use a clean potting mix: light for shipping and barely any weeds 
- Don't use all your seeds in one year, store some for the next year
- Improper planting is the biggest killer of trees
- Picking for reclamation specific job- use GPS so everything is known
- Growing native plants meaning having a predictable and reliable crop
- Dogwood was the first plant that he tried to grow
- Don't do anything to overwinter. Water in and plant close together. If they die they die 
- They are financially stable due to their permaculture ideas
- Demand is always growing for native trees
- Biggest market is the website
- They attend small garden shows
- Labour is the biggest expense with 3 full year employees and 7 seasonal employees
- To get access to the closest water line (private) would be $30 000 just for the rights, before breaking land and putting piping
- Their biggest frustration is people who don't follow through with contracts and intentions (he doesn't take money up front for work, he only gets paid when he knows he's done the work that was promised)



The dwarf poplar








The land is laid out with a permanent row of trees at the bottom of each acre. It has 16 acres of essentially xeriscaped land with a permanent row of trees at the bottom of each acre. The most important part of the business is the soil, the make up, the maintenance, etc. There is lots of clay in their soil, and the top soil is 6" deep. Plants that are grown are not often sold bare root, only if requested. Ken is a fan of root pruning and does it often, then uses many roots for cuttings in a cold frame.
 
The Powderface Willow


To keep up with the maintenance of the nursery they try to weed constantly, especially to prevent water competition. The only weed they spray for is thistles, just because its the only thing that works. Pests aren't much of an issues, and they have found that if you ignore them they tend to go away; they grow native trees that have been dealing with our pests for a long time. As added pest protection they have a deer fence around the property and 2 cats.















Mulch!





All in all it took them 10 years to get the business up and running to the point of being profitable. If he did it again now he could do it in 4 years. They generally have very few frustrations, enjoy their work, and they can even afford to take a few weeks in winter off.